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R-Series G Line

Gear Rack Grinding Machines
R-Series G Line

Productivity and precision is power. Reach your production and quality goals in record time with the latest grinding machine from the Kesel R Series G Line. Gear rack and profile grinding at high volume has never been this effective.

With a brand new design and extensively optimised high-performance technology, the R Series G Line grinding machines from Kesel set a new standard in high quality, high productivity gear rack and profile grinding. From the newly developed grinding head to the re-engineered coolant and swarf management system, the R Series G Line machines deliver both industry-leading dimensional precision and unbeatable surface quality.
If you are looking to reduce secondary processing time, increase productivity and dramatically accelerate the machine’s ROI the R Series G Line from Kesel is the perfect machine. The world-first X2T twin-table setup, the integrated SW3K swarf vacuum and a new operating system allow productivity volumes never seen before.
Industry: Gear Rack
Technology: Grinding

Unbeatable precision up to DIN Q5.

Available with fully automated loading / unloading.

Extremely rigid and thermally stable machine for high-production processes.

Travel ranges
X-axis (horizontal / table)
Up to 2.940 mm
Y-axis (vertical / depth)
250 mm
Z-axis (traverse / infeed)
620 mm
B-axis (rotation / helix)
+/- 25 °
Grinding head
Power
71 kW S1
RPM
Max. 4.500
Grinding wheel width (max.)
127 mm
Grinding wheel diameter (max.)
400 mm
Grinding wheel diameter (min.)
243 mm
Control
Control
Siemens SINUMERIK ONE
Clamping
Clamping System
Magnetic, hydraulic or hybrid options available
Dimensions and Weight
Installation dimensions (L x W x H)
9,400 x 7,850 x 3,200 mm
Machine weight
approx. 26,500 kg
Options
Options
"Automatic sliding doors
Controlled B-axis
Grinding wheel changing unit
Customised clamping setups"

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FAQ

How many racks can be clamped simultaneously?

Depending on the cross section, the R-Series G Line Gear Rack Grinding Machines can clamp up to 15 racks simultaneously. This ensures unrivalled productivity.

What quality can be achieved on the R-Series G Line Gear Rack Grinding Machines?

The R-Series G Line Gear Rack Grinding Machines are capable of grinding racks to DIN Q5. We offer multiple setup options to provide you with the machine configuration that meets your market's requirements.

Are the R-Series G Line Gear Rack Grinding Machines supplied with a coolant system?

Yes. Like all the machines we manufacture we believe it is equally important to ensure they have perfectly matched coolant and swarf management systems. The system supplied with the R-Series G Line Gear Rack Grinding Machines provides volume and pressure exactly where they are required all of the time.

Do the R-Series G Line Gear Rack Grinding Machines have an dressing system?

The R-Series G Line Gear Rack Grinding Machines are supplied with an integrated 2-axes diamond dressing wheel. For modules above 14 we also provide a table-based dressing tool for grinding  larger modules.

Can the R-Series G Line Gear Rack Grinding Machines be automatically loaded and unloaded?

The R-Series G Line Gear Rack Grinding Machines can be supplied with a fully automated loading and unloading cell. As well as loading the material the automation also ensures the clamping system remains clear of swarf at all times.

What clamping table options are available with the R-Series G Line Gear Rack Grinding Machines?

As well as the traditional single table setup the R-Series G Line Gear Rack Grinding Machines are also available with the X2T twin-table system. This can significantly reduce processing times and boost productivity by more than double.

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